How To Shape A New Bodyboard

Table of Contents

For wave enthusiasts and water sports enthusiasts alike, few things compare to the thrill of gliding effortlessly across the surface of the ocean on a bodyboard. As an integral part of the water sports community, bodyboarding continues to captivate individuals seeking exhilarating adventures in the sea. While many bodyboards are readily available in the market, there is a unique charm and satisfaction in crafting your very own board, custom-tailored to your preferences and riding style.

Shaping a bodyboard is a fascinating process that combines creativity, craftsmanship, and an understanding of the dynamics between the rider and the waves. By embarking on the journey of shaping your own bodyboard, you gain an opportunity to delve deeper into the sport, honing your skills, and creating a personalized tool that will accompany you on countless aquatic adventures.

In this comprehensive guide, we will take you through the step-by-step process of shaping a new bodyboard, from selecting the materials and tools required, to mastering the intricate techniques of shaping and finishing. Whether you are a seasoned bodyboarder or a newcomer to the sport, this guide will equip you with the knowledge and confidence to embark on this rewarding endeavor.


What materials will you need to shape a new bodyboard?

Before you start shaping your new bodyboard, you need to gather the necessary materials. Here is a list of what you will need:

– EPS foam blank
– Epoxy resin
– Fiberglass cloth
– Fin rope
– Wax
– Sandpaper
– Jigsaw
– Razor knife
– Router plane
– Masking tape
– Eye protection


What type of foam should you choose for your bodyboard?

The core material of your new bodyboard will be EPS foam, which stands for Expanded Polystyrene foam. EPS foam is lightweight, durable, and easy to shape. It also provides excellent floatation and is resistant to water absorption. You can choose from different densities and thicknesses depending on your preferences and skill level.


What is the process of shaping a new bodyboard?

Once you have your materials and tools ready, you can start shaping your bodyboard. The process comes in several stages:

a) Design –

First, you need to design the shape of your bodyboard on a sheet of paper. You should consider the dimensions, thickness, and rocker of the board.

b) Shaping –

Next, You should draw the outline of your bodyboard on the foam blank using a marker or a pen, then use a jigsaw to cut out the rough shape. Once you have the rough shape, you can use a router plane to refine the shape and smooth out the edges.

c) Sanding –

After you have shaped the board, sand it down with 60-80 grit sandpaper to smooth out any rough edges. Once you have done that, you can switch to a higher grit sandpaper of 120 grit then 180 grit sandpaper for a smoother finish.

d) Glassing –

After sanding, you need to wrap the board with fiberglass cloth to make it stronger. Start with the bottom of the board, cut the fiberglass cloth to fit, then spread epoxy resin over the cloth. Repeat the same for the top and let it dry for around 24 hours.


What is rocker, and why is it important for your bodyboard?

The rocker refers to the curve or bend of the board from nose to tail. A board with a flatter rocker is faster, while a board with more rocker is more maneuverable. The amount of rocker you choose depends on your skill level and preferences.


How can you customize your bodyboard?

There are several ways to customize your bodyboard, such as:

– Adding a leash plug at the tail of the board
– Adding fin rope for attaching fins
– Applying a design or artwork on the board
– Adding a tail piece or contour for better control


How can you care for your new bodyboard, and how long will it last?

To extend the lifespan of your new bodyboard, you should:

– Rinse the board thoroughly with fresh water after use
– Store the board in a cool and dry place
– Apply a coat of wax to the board before each use
– Avoid exposing it to direct sunlight for prolonged periods

With proper care, your bodyboard can last for several years, depending on how often you use it.



Shaping a new bodyboard can be a challenging but rewarding experience. With the right materials, tools, and techniques, you can create a customized board that suits your needs and preferences. You can play around with the dimensions, rocker, and customization options to create the perfect board for you. And by taking good care of it, your new board can last for years to come. So, head to the beach with your new bodyboard and catch those waves like a pro!

Josh Mitchell

Josh Mitchell

"I live and breath boardriding"

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